I looked at two other Diamonds on our ramp a 42 and a 40, they all have some sort of deformation along the trailing edge but don't end up touching the aileron. After looking at it more closely, the aileron only touches when deflected up. When down, a gap opens up. There does not appear to be anyway that the contact could impinge on the controllability of the plane. I have a trip to the shop next week so I will have them look at it.Hello Logan,
As we discussed earlier, remove the aileron and investigate the area further as we do not suspect a delamination until we have further details. Refer to Chapter 51 in the DA40-180 Maintenance Manual for outlined Inspection procedures.
I have discussed this matter with one of my colleagues that have seen a similar occurrence in the past due to placement of wings on carts or an object causing pressure on this area.
This repair was solved by clamping a straight edge to the surface on the affected area, a low amount of heat applied to the area as not to burn or damage but to make the material pliable.
Let us know your findings as well if this solves your issue.
Regards,
Steve, thanks that is exactly what it looks like. You haven't had any issues right?
I appreciate all the inputs, thanks!
Logan