Jack point disappeared

Any DA40 related topics

Moderators: Rick, Lance Murray

User avatar
Rich
5 Diamonds Member
5 Diamonds Member
Posts: 4601
Joined: Mon Aug 30, 2010 12:40 pm
First Name: Rich
Aircraft Type: DA40
Aircraft Registration: N40XE
Airports: S39 Prineville OR
Has thanked: 145 times
Been thanked: 1184 times

Jack point disappeared

Post by Rich »

The jack point under the right wing has departed for greener pastures (perhaps literally :)) . Anyone know where to get a replacement? Presumably Diamond for one, but that could take awhile.
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
User avatar
Steve
5 Diamonds Member
5 Diamonds Member
Posts: 1971
Joined: Thu Aug 12, 2010 1:23 am
First Name: Steve
Aircraft Type: DA40
Aircraft Registration: N432SC
Airports: 1T7
Has thanked: 85 times
Been thanked: 503 times

Re: Jack point disappeared

Post by Steve »

You are talking about the small conical piece bonded onto the lower wing skin? I don't think that is a "standard" part, so you will likely have to purchase from Diamond. I presume you can glue a new one on with epoxy.
User avatar
Rich
5 Diamonds Member
5 Diamonds Member
Posts: 4601
Joined: Mon Aug 30, 2010 12:40 pm
First Name: Rich
Aircraft Type: DA40
Aircraft Registration: N40XE
Airports: S39 Prineville OR
Has thanked: 145 times
Been thanked: 1184 times

Re: Jack point disappeared

Post by Rich »

Many planes have something like this built in, but it does seem unlikely that a non-composite A/C would use this kind of part in implementing it. :(
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
User avatar
Rich
5 Diamonds Member
5 Diamonds Member
Posts: 4601
Joined: Mon Aug 30, 2010 12:40 pm
First Name: Rich
Aircraft Type: DA40
Aircraft Registration: N40XE
Airports: S39 Prineville OR
Has thanked: 145 times
Been thanked: 1184 times

Re: Jack point disappeared

Post by Rich »

In case any of you had a burning desire to see what the jack point nubby bonded to, herewith is what it looks like (ignore that white patch, it's a reflection of my iPhone screen:
N40XE Jack Mount.jpg
N40XE Jack Mount.jpg (7.43 KiB) Viewed 2740 times
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
User avatar
Steve
5 Diamonds Member
5 Diamonds Member
Posts: 1971
Joined: Thu Aug 12, 2010 1:23 am
First Name: Steve
Aircraft Type: DA40
Aircraft Registration: N432SC
Airports: 1T7
Has thanked: 85 times
Been thanked: 503 times

Re: Jack point disappeared

Post by Steve »

Rich:

Out of curiosity, I just looked at the IPCs (on line and my hard copy one - they each have somewhat different coverage). That part is not shown. It may be included in the fabrication of the lower fuselage skin, and therefore not listed separately. I'm sure the factory could send you one, though.

Steve
User avatar
Rich
5 Diamonds Member
5 Diamonds Member
Posts: 4601
Joined: Mon Aug 30, 2010 12:40 pm
First Name: Rich
Aircraft Type: DA40
Aircraft Registration: N40XE
Airports: S39 Prineville OR
Has thanked: 145 times
Been thanked: 1184 times

Re: Jack point disappeared

Post by Rich »

Steve wrote:Rich:

Out of curiosity, I just looked at the IPCs (on line and my hard copy one - they each have somewhat different coverage). That part is not shown. It may be included in the fabrication of the lower fuselage skin, and therefore not listed separately. I'm sure the factory could send you one, though.

Steve
I agree. I'm not clear on why it came off, though it is pretty highly stressed when jacking the plane. Unfortunately it didn't come off in the hangar upon lowering the jacks, which is what I would have expected. :scratch:
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
User avatar
Rich
5 Diamonds Member
5 Diamonds Member
Posts: 4601
Joined: Mon Aug 30, 2010 12:40 pm
First Name: Rich
Aircraft Type: DA40
Aircraft Registration: N40XE
Airports: S39 Prineville OR
Has thanked: 145 times
Been thanked: 1184 times

Re: Jack point disappeared

Post by Rich »

It's not all that obvious in the picture, but the jack adapter is not bonded to the lower skin (except peripherally, I suppose). There's a hole bored through the skin into which the adapter fits and then is bonded to a structural piece with a matching conical projection. The skin is bonded to this same piece, of course, but the lifting stress bypasses the skin.

As Steve has said, the IPC doesn't show these parts or even acknowledge their existence in the drawings. I will hopefully know more tomorrow.
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
User avatar
Rich
5 Diamonds Member
5 Diamonds Member
Posts: 4601
Joined: Mon Aug 30, 2010 12:40 pm
First Name: Rich
Aircraft Type: DA40
Aircraft Registration: N40XE
Airports: S39 Prineville OR
Has thanked: 145 times
Been thanked: 1184 times

Re: Jack point disappeared

Post by Rich »

Just ordered 2 (if one can fall off after 16 years...) from my local folks: ~.01 AMU apiece.
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
User avatar
Lou
4 Diamonds Member
4 Diamonds Member
Posts: 370
Joined: Sat Nov 21, 2015 1:39 pm
First Name: Louis
Aircraft Type: DA40
Aircraft Registration: CGXLO
Airports: CZVL
Has thanked: 118 times
Been thanked: 115 times

Re: Jack point disappeared

Post by Lou »

Rich, What is the current USD - AMU exchange rate again? Lol!
User avatar
Rich
5 Diamonds Member
5 Diamonds Member
Posts: 4601
Joined: Mon Aug 30, 2010 12:40 pm
First Name: Rich
Aircraft Type: DA40
Aircraft Registration: N40XE
Airports: S39 Prineville OR
Has thanked: 145 times
Been thanked: 1184 times

Re: Jack point disappeared

Post by Rich »

1000.00 USD = 1 AMU :lol:
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
Post Reply