The idea is to see if it's more than on the exposed outer surface. The real problem is if moisture got into the composite itself and is causing de-lamination. The alternative is not terribly egregious, if it's just to make sure. Pull the wings and replace the screws (and clean up any superficial corrosion). This can't be done in one's typical t-hangar, but I've had the wings pulled (the right one several times) for one reason or another. This particular action wasn't as expensive as you might think. Now this is easy for me to say, as I'm in a financial situation where this expense wouldn't be a big deal.
Corrosion within the laminate
Moderators: Rick, Lance Murray
- Rich
- 5 Diamonds Member
- Posts: 4604
- Joined: Mon Aug 30, 2010 12:40 pm
- First Name: Rich
- Aircraft Type: DA40
- Aircraft Registration: N40XE
- Airports: S39 Prineville OR
- Has thanked: 145 times
- Been thanked: 1185 times
Re: Corrosion within the laminate
2002 DA40-180: MT, PowerFlow, 530W/430W, KAP140, ext. baggage, 1090 ES out, 2646 MTOW, 40gal., Surefly, Flightstream 210, Orion 600 LED, XeVision, Aspen E5
- astaib
- 5 Diamonds Member
- Posts: 617
- Joined: Mon Feb 26, 2018 9:00 pm
- First Name: Arnaud
- Aircraft Type: DA40
- Aircraft Registration: FGNJX
- Airports: LFPX
- Has thanked: 244 times
- Been thanked: 51 times
Re: Corrosion within the laminate
OK, thanks.Rich wrote: ↑Sun Sep 27, 2020 3:10 pmThe idea is to see if it's more than on the exposed outer surface. The real problem is if moisture got into the composite itself and is causing de-lamination. The alternative is not terribly egregious, if it's just to make sure. Pull the wings and replace the screws (and clean up any superficial corrosion). This can't be done in one's typical t-hangar, but I've had the wings pulled (the right one several times) for one reason or another. This particular action wasn't as expensive as you might think. Now this is easy for me to say, as I'm in a financial situation where this expense wouldn't be a big deal.
I will try with endoscope first. And If I observe rust inside, I pull the wings out at my next annual to make the change of the screws. I hope that it won't get worse between now and my annual (february/march).
Arnaud.
Arnaud
DA40 Star 180 / 40.026 / 2001
Wingtip, landing and taxing LED (Whelen)
Skitube
GNS430 NON-WAAS
Steam gauges
Non certified ADS-b
DA40 Star 180 / 40.026 / 2001
Wingtip, landing and taxing LED (Whelen)
Skitube
GNS430 NON-WAAS
Steam gauges
Non certified ADS-b
- mhoran
- 4 Diamonds Member
- Posts: 476
- Joined: Fri May 23, 2014 11:56 pm
- First Name: Matt
- Aircraft Type: DA40
- Aircraft Registration: N269RB
- Airports: KLDJ
- Has thanked: 121 times
- Been thanked: 244 times
Re: Corrosion within the laminate
This issue came up while our plane was at SouthTec undergoing a Major Structural Inspection (MSI). As discussed in the thread, this is not an airworthiness item; though I'd imagine if left unchecked it could become one.
Given we have to have the bonding check performed next year I figured it would be worth fixing this corrosion before it got any worse. We have it on both left and right wings, top and bottom. SouthTec estimates the repair to cost about $1200.
Given we have to have the bonding check performed next year I figured it would be worth fixing this corrosion before it got any worse. We have it on both left and right wings, top and bottom. SouthTec estimates the repair to cost about $1200.